Advance-adapters SATURN Manual de usuario

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KIT CONSISTS OF:
No. Qty Part No. Description
ADVANCE ADAPTERS INC. P/N: SATURN
P.O. Box 247, 4320 Aerotech Center Way
Paso Robles, CA 93447 PAGE 1 OF 10
Telephone: (800) 350-2223 Fax: (805) 238-4201 Page Rev. Date: 08-05-10
SPECIAL NOTE: The components packaged in this kit have been assembled and machined for specific type of conversions. Modifications to any of the components
will void any possible warranty or return privileges. If you do not fully understand modifications or changes that will be required to complete your conversion, we
strongly recommend that you contact our sales department for more information. This instruction sheet is only to be used for the assembly of Advance Adapter
components. We recommend that a service manual pertaining to your vehicle be obtained for specific torque values, wiring diagrams and other related equipment.
These manuals are normally available at automotive dealerships and parts stores.
1. 1 GEAR ASSEMBLY (29 or 26 Tooth)
2. 1 HOUSING ASSEMBLY
3. 1 911806 SPECIAL TABBED LOCK WASHER
4. 1 911236 SPECIAL SNAP RING
5. 1 911137 BODY GASKET
6. 1 911133 OIL SCOOP
7. 5 911157 SEAL WASHERS
8. 5 911144 H.H.C.S. 3/8"-16 x 3-1/2" LG.
One of the most critical factors in performing a successful Saturn Overdrive installation, is the proper installation of the
tabbed washer and special snap ring. If these are not properly installed, the overdrive assembly can slip out of position
and cause gear damage that is not covered by warranty.
The second most important part of the installation is the proper alignment of the brass synchro ring onto the synchronizer
assembly. Advance Adapters has installed the brass ring onto the synchro assembly by use of some heavy wheel bearing
grease. This extra grease will maintain the proper location of the synchro ring while being installed onto the gear assembly.
If there are any questions as you are performing this installation, please do not hesitate to call the factory for assistance.
The third most important part of the installation the oil supply, The oil scoop is the only way oil is fed to the bearings in
the Saturn OD. We have seen units completely destroyed after just a 50 miles because the oil scoop was left off the unit.
SATURN OVERDRIVE ASSEMBLY
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Indice de contenidos

Pagina 1 - SATURN OVERDRIVE ASSEMBLY

KIT CONSISTS OF:No. Qty Part No. DescriptionADVANCE ADAPTERS INC. P/N: SATURNP.O. Box 247, 4320 Aerotech Center WayPaso Robles, CA 93447 PAGE 1 OF 10

Pagina 2 - APPLICATION INFORMATION:

SATURN SHIFTER LINKAGE ASSEMBLYThere are 4 linkages available for the Saturn overdrive. Illustrated below is the linkage for a T90 dual lever transfe

Pagina 3

Top ViewSHIFTER APPLICATION:(Shifters are sold separately.)Part # Description920000 T90 Dual Handle T/C920001 T90 Single Handle T/C920003 Universal Sa

Pagina 4 - SATURN OVERDRIVE PARTS LIST

Benefits of the Saturn Overdrive:* INCREASES ENGINE & DRIVETRAIN LIFE* REDUCES ENGINE RPM’s BY 25%* IMPROVES GAS MILEAGE* NO DRIVELINE MODIFICATIO

Pagina 5

PART QTY DESCRIPTIONNO. REQ.911043 1 HEX NUT911067 2 BRASS SYNCHRO-RING911069 3 SYNCHRO DOG911071 3 SYNCHRO SPRING911078 1 SHIFTER SLIDER RING911088 1

Pagina 6 - OPERATION & USE:

SATURN INSTALLATION PROCEDURES5. Lift both rear wheels off the ground. Put transmission into neutral, transfer case in gear and release the hand brak

Pagina 7

(Fig. 4)(Fig. 6)(Fig. 5)6. Install the oil scoop into the case assembly (Fig. 4). NOTE: Be sure the oil scoopis in place. Failure to install this s

Pagina 8

SATURN BREAKDOWN & ASSEMBLY INSTRUCTIONSPlanetary & Case AssemblyThe overdrive has two basic parts which includethe planetary gear assembly &a

Pagina 9 - New design Old design

Step 6Planetary gears & bearingsmay be replaced by driving outthe pins. (On some earlymodel units, these pins wereheld in place by a small rollpi

Pagina 10

New design Old designSPECIAL CONSIDERATIONS:The photo below represents the snap ring, lock ring, and retaining nut that fastens the planetary gear ass

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